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clone T500Shell Service Guide – T500

Shell Service Guide – T500

April 9, 2023

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Torque Specifications – Service Bulletin

T500: Increased Oil Capacity – Suzuki Service Bulletin

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Ron Grant on early TR500
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Ron Grant at the 1969 Daytona 200
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XR05 Air Cooled Barrels
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GT500A Service Bulletin
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Martin Crooks – Isle of Man
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Eddie Crooks with Seeley Suzuki TR500s
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Crooks Suzuki – Frank Whiteway Replica
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Piet Hogervorst and his Crooks Suzuki T500 in 1973
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Suzuki TR250 Classic Bike Article
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Tom Herron’s last race – 1979
In RG500
Photo Gallery No.1
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Joey Dunlop – 1978
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Mikuni Jets explained
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John Williams
In John Williams
Suzuki GT500 Parts Manual
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Frank Melling’s Crooks Suzuki
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Frank Whiteway – Winner of the 1970 Isle of Man 500cc Production TT
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Tom Loughbridge Race Days – Part 1
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Suzuki T500 Parts Manual
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In Technical, PEI Troubleshooting
1971 T350R
In T350
Jack Findlay
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Racing a T500 on the Isle of Man – 1971
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Suzuki T500K Owner’s Manual
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In Technical, Octane Ratings
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Spondon Framed T500 racerbike
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1970 TR500 Spec sheet
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T500 Wiring Diagram
In T500 Wiring diagram, Technical, Wiring Diagram
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Clutch Rattle – Suzuki Service Bulletin
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Suzuki 500 across the Australian Nullarbor in 1973
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Squish head inserts – Pascal Benoot
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Squish heads – Eric Kalamaja
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Raunchy Suzuki Ads
In GT380, GT550, GT750
Carburetor Jets – Round head & Hex head Explained – Suzuki Service Bulletin
In Carburetors, Suzuki Service Bulletins
Oil Injection or pre-mix
In FAQ, Technical, Pre-mix, Oil pump
Oil level for the T500/GT500
In FAQ, Technical, Transmission oil level
Suzuki GT/T500 engine tune-up and maintenance details
In T500, GT500, Tune-up and maintenance details
Suzuki T500/GT500 Engine & Frame Numbers
In FAQ, Engine & Frame Numbers, Technical
Building Expansion Chambers – One Man’s Approach – Part 6
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Building Expansion Chambers – One Man’s Approach – Part 5
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Building Expansion Chambers – One Man’s Approach – Part 4
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Building Expansion Chambers – One Man’s Approach – Part 3
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Building Expansion Chambers – One Man’s Approach – Part 2
In Technical
Building Expansion Chambers – One Man’s Approach – Part 1
In Technical
T500/GT500 Model Indentification Chart
In Model Identification
T500 Suzuki racing tips – Allan Greening
In T500, Technical, Racing
Service Manual T500 Suzuki incl GT500 Technical Bulletin
In T500, GT500, Technical, Service Manual
T500 Suzuki racing tips – Rob Greenhill
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Flexi Flyer: T-500 Vintage Roadracer Project – Kris Bernstein
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Racing a Suzuki T500 by Murray Barnard – Part 2
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Racing a Suzuki T500 by Murray Barnard – Part 1
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Titan Racing – on a budget
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Andrew Holley’s racing T500
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Chris Bradley builds a T500 racer
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Chris Bradley’s Article on building a T500 racer
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Eric Kalamaja’s Suzuki 500 racer
In T500, Technical, Eric Kalamaja, Racing
T500/TR500 Head Design
In FAQ, T500, GT500, TR500, Technical, Head Design, Racing
Ron Grant T500 Hot-up Tips
In T500, Technical, Ron Grant, Racing
Suzuki T500 gearbox oil level modification
In FAQ, Technical, Gearbox oil dam modification, Transmission oil level
Suzuki Technical Bulletins 1-9
In Technical, Suzuki Service Bulletins
Suzuki Technical Bulletins 10 – 18
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Suzuki Technical Bulletins 19 – 30
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Suzuki Technical Bulletins 30 revised – 33
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Suzuki T Model Technical Bulletins
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Suzuki RE-5 Technical Bulletins
In RE-5, Technical, Suzuki Service Bulletins
Suzuki TR750 Specs
In TR750, Technical, Suzuki Service Bulletins
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In Carburetors, Technical, Oil pump, PEI Troubleshooting, Suzuki Service Bulletins, Torque Settings
TR250-X6-T20 Performance Bulletins
In T20, Performance Bulletins, TR250
VM Mikunis explained
In Carburetors
Crank Splitting
In Crank rebuild
Suzuki T500 Tool Kits
In Tool Kit
Tire Pump
In T500, Tire Pump
Turn Signals
In T500, Turn Signals
The 500/5 and T500 Question
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Suzuki T500 and GT500 Eng/Frame #s from owner’s records
In T500, GT500, Engine & Frame Numbers
ROCCA Suzuki wins 1970 Bol d’Or
In Jean Claude Chemarin, Rocca
Stefan’s missing 3rd Gear
In T500
Suzuki Promotional Record – 1973
In T500
Saiad Suzuki 1973
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Saiad Suzuki 1974
In T500TT, T500, GT380, GT550, GT750, Saiad Suzuki
Saiad Suzuki 500TT and GT750 Vallelunga
In T500TT, T500, Saiad Suzuki
Suzuki Engine and Frame Numbers Serial numbers for all Suzuki models over the period 1971-1994
In T500, GT500, Engine & Frame Numbers, Various Suzukis
Barton Suzuki – GT380 Triple Conversion
In Barton, GT380
How to setup a twin-leading-shoe brake
In Brakes
GT750 brake adjustment
In Brakes, GT750, Technical
T500 2LS brake set-up
In Brakes, T500, Cobra, Titan, Technical
Fuel lock – petrol tap left on “Prime” or leaking
In T500, Technical
Cleaning carburetors – collapsed floats
In Carburetors
Oil pump lever sticking
In Technical, Oil pump
Wheel Alignment
In Uncategorized
Cold weather storage
In Winter Storage
High Speed Steering Oscillations (Tyre/tire wear) – Suzuki Service Bulletin General 19
In Technical, Suzuki Service Bulletins, Tyre wear
Bolt torque
In Technical, Suzuki Service Bulletins, Torque Settings
Circlip mounting
In Circlip mounting, Technical
PEI Ignition Timing
In PEI Troubleshooting
Carburetor Main Jet Types
In Carburetors
GT380 Increased Oil Capacity
In GT380
Shifting Cam Bolt
In T500, GT500, Technical, Shift cam bolt, Suzuki Service Bulletins
GT500 Mudguard replacement
In GT500, Mudguard replacement
TWIN LEADING SHOE BRAKES: A step by step guide to a super stopper.
In Brakes, Cobra, T500, Titan
Barton Motors
In Barton
Tragic loss of Cal Rayborn
In Coleman, TR500, Manufacturers, Cal Rayborn
Building a Water Buffalo Rocket
In GT750, Racing
Cobra Carburetor Tuning Technical Bulletin
In Cobra, T500, Carburetors, Suzuki Service Bulletins
Torque Specifications – Service Bulletin
In Torque Settings
Shell Service Guide – T500
In T500
T500: Increased Oil Capacity – Suzuki Service Bulletin
In T500, Gearbox oil dam modification, Transmission oil level
Road test – Suzuki T500L
In T500, Titan
Eric Kerkhof’s racing Suzuki T500
In T500, Eric Kerkhof, Racing
Graham Moorehead – NZ – racebike
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Dr Gaz’s T500 race project
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Glen Morgan’s racebike
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Gary Griggs – Western Australia
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Andres – Belgium – racing GT500
In GT500
Norman Williamson – racing T20 and T500
In T500, T20, Norman Williamson
Christian Mille – T500 racer
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Paul Sandley – TR500 MkII project
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Kris (Krash) Larivee shares his racing experience on a T500 racer
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Fabrice Lab’s replica TR500 & TR750
In T500, GT750
Alex’s T500K
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Bort Koelewijn’s Muzza Replica
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Andres Urban on the track
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Jean Claude Kreutz’s T500 race replica
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Roger Matthew’s GT500 race replica
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T500.GT500.TR500 Profile
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Wayne’s Challenge
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Ralph Spencer (Desmocat) builds a T500 racer
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Laurent’s Race Replica
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Noel Soudant’s T500 racer
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Les van Breda – TR500 & XR500 (TR500 MkII)
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DRESDA SUZUKI 500 RACER – Spike Livingstone
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Seeley T500 racers at Wanneroo Western Australia
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Gerard Kampen’s T500 racer
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Sukidookie’s (Robert Taylor) T500 Racer
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Robert Echard’s T500
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Peter Nutland’s wild bike
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Sam Peterson’s T500
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Paul Payette’s Suzuki T500
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Pictures from Denmark by Per Norstedt
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Brian Dawson’s – T500 Suzuki
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Chris Gyorgy’s T500J
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Bob Parkes from Canberra Australia with his T500
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Cor Geraet’s T500 Samracing
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Patrick Peters T500 restoration
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JohhnyUK and his Suzuki T500
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Simon Horder’s Suzuki T500J
In T500
Mike’s NZ T500R restoration
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Eddie Brackenbridge’s T500-III
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Hansen’s Ebay Special T500 from Norway
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Philip de Gruchy’s TR500
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Dave Maskell’s Seeley TR500
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Ex Pat Hennan TR500-III
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TR500 MkIII
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Dieterman watercooled TR500 MkIII
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Bimota TR500 Suzuki MkIII
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Ralph Hudson’s TR500
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Christian Desbordes’ – TR500 Suzuki
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Robin McKenzie’s Suzuki TR500
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Ralph Hudson’s TR500
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Pics of the water cooled XR05 TR500 MkII Suzuki barrels.
In TR500
Ken Rick’s Suzuki TR500 MkII
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TR500 MkIII Barrels
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Pics of a Suzuki TR500III
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South African Legends
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Steve Wheatman;s TR500
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TR500 found in a New Zealand shed.
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Floyd Emde Suzuki T500 Rickman Metisse
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Fatboy’s Muzza Replica T500
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Saiad T500 Sport TT)
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Dr von Strange and his Titan creations
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Dunstall Suzuki T500
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Dresda Suzuki GT500
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Formula 500
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Jan Kronslev’s Cafe racer
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Henri’s cafe racer
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Jughead’s Cafe Racer
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Nico Naeye’s Cafe GT500
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Tim Hart’s Cafe Racer
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Chris’ Cafe Racer build
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John Kruger’s T500 Sport TT SAIAD Suzuki
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My Next Project…………….. by Jughead
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T500 Cobra pics
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T500 Cobra pics courtesy Jughead
In Cobra, T500
SUZUKI COBRA (T500-1), Cycle World test, 1967
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Hyside racing T500
In T500
Daniel rides a GT500 in New Zealand
In GT500
Cobra T500 at the Reynolds-Alberta Museum
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Cobra T500 & sidecar
In Cobra, T500
T500 Cobra Road test – Two Wheels Australia – Feb 1970
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Tony’s Suzuki T500-II
In T500, Titan
Suzuki T500-II road test – Two Wheels Australia – March 1970
In T500, Titan
T500II Road Test – Cycle – June 1969
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T500-III Road Test – Cycle Guide – April 1970
In T500, Titan
Suzuki T500III Road Test – Motorcyclist – July 1970
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Paul Brocker’s Stable
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Miss Two Wheels – Australia – Suzuki T500R – July 1971
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Suzuki T500 Cobra Road Test – Cycle Guide – January 1968 – Short wheelbase prototype
In T500, Cobra
Suzuki T500 Cobra – Owner’s Manual
In T500, Cobra, Technical, Owner's manual
Eddie Crooks in Japan on prototype T500 Cobra 1967
In Cobra, T500, Crooks, Eddie Crooks
Kevin Bedell’s T500R
In T500, Titan
Steve’s T500J
In T500, Titan
Daniel’s Suzukis
In T500, Titan, GT500, GT750
Suzuki T250J Hustler and T350J Rebel lined-up for 1972
In T250, T350
Tony’s T500K
In T500, Titan
1974 Suzuki T500L Road Test
In T500, Titan
Ted Harris’ T500K Restoration
In T500, Titan
Muzza’s T500L Gallery
In T500, Titan
Nigel’s T500L in 1975
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Bill’s T500K
In T500, Titan
1975 Suzuki T500M Torture Test
In T500, Titan
GT500A Road Test
In GT500
Ruud Duynisveld’s GT500
In GT500
Smokey Matt’s GT500
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A neat GT500A
In GT500
Runar Lehne’s GT500
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Dave Woodruff’s NOS Suzuki GT500B
In Uncategorized
Bas Völlink Suzuki Gallery
In Various Suzukis
Various Suzukis – Photo Gallery
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Team Suzuki by Ray Battersby
In TR500, TR750, TR50, TR250
Suzuki T250R Hustler – 1971
In T250
Suzuki RS67 V4 – 125 – 1967
In RS67
Suzuki RK67 (TR50)
In RK67, TR50
1969 T250 Hustler
In T250
1969 T500-II Titan
In T500, Titan
The 1969 T350 Rebel
In T350
Arne Markussen’s Suzis
In GT250, GT750, T350
Suzuki RG500 Factory Racers
In RG500
RG500 XR70 RV86
In RG500
Barton Gallery
In Barton, Seeley, Spondon
Suzuki RG500 racebikes seen at Oldebroek in the Netherlands
In RG500
Barry Sheene
In Barry Sheene
Suzuki TC90 Blazer 1972
In Various Suzukis
HCW3’s GT185 and GT250 road racers
In GT185, GT250
Bjorn Ek’s – 1971 T125-II Stinger
In T125
Murray Sheene’s Collection of Racing Suzukis
In RG500, Barry Sheene
Mermaid on a Suzuki & her 150cc Suzuki
In Various Suzukis
Fork Fix – GT380/500/550/750
In GT500, GT380, GT550, GT750, Technical, Front forks
1969 Suzi line-up
In T500, T125, T250, T350, TS250
1972 Suzuki line-up
In T500, GT380, GT550, GT750, T250, T350, TM250, TM400, TS250
Suzuki GT550 test from 1972
In GT550
Suzuki TM400 ad from 1972
In TM400
Suzuki TS400 road test from 1972
In TS400
Suzuki lineup road test from 1973
In Uncategorized
Suzuki TM lineup from 1974
In TM250, TM400
Suzuki RL250 from 1974
In Uncategorized
Suzuki road lineup from 1974
In Various Suzukis, Uncategorized
Suzuki TS and RV lineup from 1974
In Various Suzukis, TS250, TS400
Suzuki lineup from 1975
In T500, GT750, Various Suzukis
Suzuki RE5 from 1975
In RE-5
Suzuki Line-up 1976
In Various Suzukis
Suzuki GT lineup from advert for 1977
In Various Suzukis
Suzuki DS lineup from advert for 1977
In Uncategorized
Suzuki RM, TS and PE lineup from advert for 1977
In Various Suzukis
Barton 500cc Triple
In Barton
Barton Motor + Spondon frame = Sparton
In Barton, Spondon
Hi-Tac Watercooled 500cc Twin Sidecar racebike
In Hi-Tac
Suzuki Duster – TS125J – Road test
In TS125
Suzuki TS line-up for 1972
In Various Suzukis, TS250, TS400
Suzuki TM line-up for 1972
In TM250, TM400
Suzuki TM line-up for 1972
In GT380, GT550, GT750
Barton square four
In Barton
Suzuki GT250
In GT250
Suzuki RGT380
In GT380
Suzuki GT380A 1976
In GT380
Suzuki GT380C 1978
In GT380
GT380 Road Test
In GT380
GT550 Road Test
In GT550
Suzuki GT550 – 1973 Road Test
In GT550
Suzuki GT750 Service Manual
In GT750, Service Manual
Suzuki Disc Brake Manual: GT750, GT550, GT380, GT250
In GT750, Service Manual
Suzuki GT750 Parts Manual – 1974
In GT750, Parts Manual
Corrections to the GT750 Service Manual
In GT750, Service Manual
Suzuki GT750 Road Tests
In GT750
Carburetor Manual for GT750, GT550 & GT380
In Carburetors, Service Manual
Piston Replacement – Suzuki Service Bulletin 1-73
In Pistons, Suzuki Service Bulletins
Piston Ring Replacement – Suzuki Service Bulletin: 2-73
In Technical, Suzuki Service Bulletins
Front Forks – GT750M/GT550M/GT380M: Suzuki Service Bulletin 75/6
In GT380, GT550, GT750, Front forks, Suzuki Service Bulletins
Vacuum Tap – Prime Position
In Technical, Vacuum Tap - Prime Position
Increased horsepower of the Suzuki GT750M – Technical Bulletin GT7 – 1975
In GT750, Technical, Suzuki Service Bulletins
Simple Ignition Check – Suzuki Service Bulletin General – 1: 1975
In Technical, Ignition
Ignition Coil Failures – Suzuki Service Bulletin -General 2: 1975
In Coil, Technical, Ignition
Contact Breakers Sticking Open (Points) – Suzuki Service Bulletin -General 3: 1975
In Contact Breakers, Technical, Points
Nylon Plugs & Open Circuits – Suzuki Service Bulletin -General 4: 1975
In Electrics, Open Circuit
Spark Plugs – Suzuki Service Bulletin -General 5: 1975
In Spark Plugs
Suzuki Service Bulletins – GT750/550/380/500/250/185: 1972-77
In Technical, Suzuki Service Bulletins
RE-5 – Suzuki Service Bulletins
In RE-5, Suzuki Service Bulletins
RM Models: Suzuki Service Bulletins
In Technical, RM100, RM125, RM250, RM370, Suzuki Service Bulletins
Ignition Timing – Various models: Suzuki Service Bulletin
In Technical, Ignition, Timing
Carburetor Specs: 1971-75 for Various Models – Suzuki Service Bulletins
In Carburetors, Technical, Various Suzukis
Crankshaft Dimensions – various models – 1975 – Suzuki Service Bulletin
In Technical
Suzuki Service Bulletins – General Specs and Carburetor Settings – 1976 models
In Technical, Suzuki Service Bulletins
PEI Troubleshooting – various models – 1976: Suzuki Service Bulletins
In Technical, PEI Troubleshooting
Suzuki sweeps the field in 1968 12 Hour Endurance Race – Willow Springs
In Cobra, Don Emde, Ron Grant, Willie Hardin, Steve McLaughlin
Joe Eastmure and the controversial 1972 Castrol 6 Hour Production Race
In Joe Eastmure, T350
Willie Hardin & US Suzuki – Photo Gallery 3
In T500, GT750, TR750, Trackmaster
Willie Hardin & US Suzuki – Photo Gallery 2
In T500, GT750, TS90, T250, Willie Hardin
Willie Hardin & US Suzuki in the late 60s/early 70s – Photo Gallery 1
In T500, TR500, Art Baumann, RK67, Ron Grant, Willie Hardin, TR50
1975 Suzuki T500M Road Test
In T500, Titan
Increased Oil Capacity – T500 Oil Dam
In T500, Technical, Oil capacity/Oil Dam, Suzuki Service Bulletins, Transmission oil level
Swingarm Pivot Shaft – T500 – Suzuki Service Bulleting 1976
In T500, Swingarm Pivot Shaft, Suzuki Service Bulletins
Transmission Repair – T500: Suzuki Service Bulletin
In T500, GT500, Technical, Transmission Repair
Muzza’s GT750 and 1930s Dusting Sidecar Outfit in 1977
In GT750
Dave’s GT750 Special
In GT750
Suzuki T500/GT500 article – Old Bike Australia
In T500, Cobra, Titan, GT500, Kevin Cass, Joe Eastmure
SUZUKI WASSERBÜFFEL CLUB
In GT750
Specifications – Suzuki T500/GT500
In Technical Specifications, T500, GT500
Piston specifications – Suzuki T500/GT500 & GT750
In T500, GT500, GT750, Pistons
Suzuki GT750 – Modification to crankshaft – 1975 – Technical Bulletin
In GT750, Suzuki Service Bulletins
1973 Suzuki TR500 Specifications & Maintenance – Tech Sheets
In TR500, Racing, Suzuki Service Bulletins
1973 TR500-II Modification of crankshaft & piston – Tech Sheet
In TR500, Racing, Suzuki Service Bulletins
1975 Suzuki TR500 Spec Sheets
In TR500, Racing, Suzuki Service Bulletins
Suzuki T500J 1972 Owner’s Manual
In T500, Technical, Owner's manual
Crooks Suzuki T500 race review – 1971
In Martyn Ashwood, T500, Graham Bailey, Crooks, Eddie Crooks, Ray Knight

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